Case study

A 65 m borehole for 1.5 ha
of market gardening in Haute-Saône

A market garden business wants to irrigate 1.5 hectares from its borehole, with a storage tank and a generator as backup. Here is how this solar irrigation project is built in LE LAB, the solar pumping sizing application, with real screenshots and figures.

Haute-Saône, France Borehole 65 m · pump at 55 m Borehole yield: 5 m³/h Solar target: 40 m³/day Season: April to October Generator backup
The project

The need, as the client expresses it

Market gardening and a small orchard on 1.5 ha, very free-draining soil, up to 30 mm of water per week in summer. Irrigation is done by plot blocks, with intermediate storage: water from the borehole fills a tank, and distribution is then handled separately.

65 mborehole depth, pump set at around 55 m
5 m³/havailable borehole yield: the real limit of the project
20 m³temporary tank, 80 to 100 m³ planned eventually
60 to 70 m³/daytotal target in summer, generator to complement the solar system

Additional constraint: the photovoltaic array will be installed on the corrugated steel roof of a farm building, south-facing, tilted at around 10°. The client wants a sizing that accounts for this pitch and avoids oversizing.

Step 1

The input data in LE LAB

A few minutes of input. The solar reference city is Dijon, around sixty kilometres from the site. The need entered is the targeted solar share, 40 m³/day, and the seasonality is declared: pumping runs from April to October, and the study is aligned with this window. The generator will make up the difference toward the total target. The total head is calculated automatically: 62 m, including the delivery to the tank and the pipe head losses.

Study summary in LE LAB: Dijon, 40 m³ per day, pumping period from April to October, depth 55 m, delivery head 3 m, 30 m of pipe, calculated TDH 62 m, electrical backup yes, water reserve 20 m³

The summary before calculation: nine answers are enough, the total dynamic head is calculated for you.

Step 2

What LE LAB proposes

Sized for the irrigation season rather than the full year, the system stays modest: a LORENTZ PS2-1800 with the C-SJ5-12 end, powered by 6 panels of 450 Wp, for 2,700 Wp across two strings of three. Average production over the season: 40 m³ per day, up to 55.5 m³ at the height of summer. The same project sized for the full year would have required twice the panels and a larger controller: seasonality is the first answer to the client's request to avoid oversizing.

Solution proposed by LE LAB: LORENTZ PS2-1800 C-SJ5-12 pump, 2700 Wp solar array with 6 panels of 450 Wp, average production 40 m³ per day over the season

The solution at a glance: pump, solar array and average production.

Why this pump and not a faster one? LE LAB also offers a more powerful alternative (PSk3-7 C-SJ12-15, up to 12 m³/h). This is where the trade decides: the borehole only yields 5 m³/h. The C-SJ5-12 works at the well's pace: its operating point peaks at 5.4 m³/h at the project's head, and the level probe included in the kit covers the remaining margin. A faster pump would drain the borehole.
Step 3

The 10° roof: the constraint, quantified

The array will sit on a roof tilted at around 10°, far from the region's optimal 37°. Rather than a debate, an answer: LE LAB's angle setting recalculates the whole study at the actual angle.

Panel angle set to 12 degrees in LE LAB: season production stays at 100% of the 37-degree optimum

At 12°, season production stays at 100% of the optimum: over the April-to-October window, the roof costs nothing, because the flat angle favours summer precisely.

Step 4

Production, month by month and hour by hour

Monthly production is read against the need, over sixteen years of the region's real solar data. Daily output shows the typical day for each month: in summer, the pump holds its plateau around 5 m³/h during the hours of full sun.

Estimated monthly production against the need of 40 m³ per day, with the worst month identified

The study is sized for the pumping period: the reference month is the worst of the window, not an irrelevant winter month.

Daily output for a typical day in July: hour-by-hour flow rate, peak flow rate and volume produced

The typical July day, hour by hour: enough to schedule irrigation rotations by block.

Step 5

The 20 m³ tank put to the test

LE LAB simulates the water reserve day by day over sixteen years of real weather, over the declared season and with the tank full each spring. The verdict is nuanced, and that is its value: 168 of the 214 season days are fully covered with the 20 m³ tank; the 46 incomplete days are concentrated at the shoulder seasons, and on those days the system still delivers 65% of the need on average.

Autonomy and water reserve block for the season: 168 of 214 days covered with the 20 m³ tank, incomplete days concentrated in April-May and September-October, worst episode 39 days in autumn 2020

The planned expansion to 80 or 100 m³ will absorb a good share of the short shoulder-season episodes. And the figure that justifies the generator: covering every day of the season with the tank alone would require 701 m³. Backup power is the economic obvious choice.

And the generator? Backup power is planned from the input stage: the selected controller interfaces with a PowerPack of its class, which powers the system from the generator when the sun is not enough, especially at the shoulder seasons. The electrical compatibility of the existing generator is checked before the quote: that is the layer of SINES expertise on top of the tool.
Step 6

Manufacturer curves, at the real operating point

The client asked for the Q/H curves at the real operating point: here they are, plotted from official LORENTZ data, with the project's head highlighted.

Manufacturer curves for the PS2-1800 C-SJ5-12 pump: flow according to available power by head, operating point 5.4 m³/h at 62 m

Flow according to available power, by head. The yellow curve is the project's, at 62 m.

What this case shows

The tool frames, the trade decides

9 answersno more are needed to build the complete study, assumptions shown, nothing hidden
5 m³/hthe borehole yield guides the final pump choice: the study adapts to the site, not the other way around
16 yearsproduction and the tank are tested day by day over sixteen years of the region's real solar data
Honestythe limitations are shown: imperfect shoulder seasons, the 701 m³ that all-solar would require, backup power openly assumed

Your project deserves the same study

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